Customized Electrolytic Polymer Cells for Electrowining/Electrorefining of Copper, Zinc, Lead, Cobalt etc

• Customization: Available
• After-sales Service: Lifelong
• Warranty: 1 Year
• Model NO.: GJ-CO-100
• Condition: New
• Power Source: Electric
• Automatic Grade: Automatic
• Certification: ISO
• Application: Electrolytic Cooper
• Name: Copper Electrowinning
• Method: H2so4 Solution
• Purpose: Cobalt Electrorefinning
• Name1: Copper Electrowining Tank
• Name2: Copper Electrorefining Cell
• Name3: Gold Electrowining Tank
• Name4: Zinc Electrowining Tank
• Name5: Lead Electrowining Tank
• Name6: Cobalt Electrowining Tank
• Name7: Nickle Electrowining Tank
• Name8: Zinc Electrorefining Cell
• Name9: Lead Electrorefining Cell
• Name10: Cobalt Electrorefining Cell
• Name11: Nickle Electrorefining Cell
• Transport Package: Steel Frame, Wood Saddle
• Specification: 4800*1500*1200
• Trademark: GJ
• Origin: China
• HS Code: 8543300090
• Production Capacity: 5000 Sets

Product Description

Product Description

1. Vinyl ester resin monolithic casting electrolytic cells

Electrolytic cells are designed, built and installed to satisfy the most stringent requirements requested by tankhouse operators worldwide. In most cases their main request is to guarantee full operating availability throughout the plant's lifespan, maximizing production of high-purity metal (copper, zinc, nickel, cobalt, lead or other nonferrous metals) with absolute safety for people and the environment. Additionally, cells must accommodate changes for continuous improvement of the electrolytic process, integrating efficiently with upgrades of complementary equipment such as anodes, cathodes, cap, boards, overhead crane electrolyte agitation systems, acid mist control devices, thermal insulation among many others.

2. Structure

Electrolytic cells are cast monolithically based on a patented, three-layer composite material system:
The Internal layer is a monolithic tank made with multiple layers of fiber-reinforced vinyl ester resin (FRP) complying with chemical barrier international norms that assure long-term impermeability and corrosion resistance.
The Intermediate layer is the structural core made with polymer Concrete, with a patented formulation to achieve a low coefficient of thermal expansion, providing long-term structural integrity with low thermally-induced stresses
The External layer is a standard seal layer of FRP that further protects the structural core from electrolyte splashes and spills. Optionally,this external seal may be specified with multi-layered oriented fiber reinforcements to guarantee trouble-free operation in unusually extreme operating environments.
 Benefits of electrolytic cells

  Long-term impermeability, free of corrosion, 20+ years warranty
  Our monolithic internal tank manufactured with multiple layers of fiber-reinforced premium vinyl ester resin. It has continuous service without leakage, free of corrosion and structural flaws which operating under normal conditions as specified for each project. 
Swift, accurate and less costly installation
Electrolytic cells include features that allow reduction of 25% or more in time needed for cell erection, alignment and leveling compared to time required with conventional polymer concrete cells. Dimension tolerances for electrolytic cells are consistently tight, simplifying installation in the most demanding applications,including plants with automated crane systems.
  Minimum cleaning time and water consumption
The rounded internal shape,optional sloped cell floors,and smooth,flat finish of the internal tank,facilitate water sweeping and drainage of heavy sludge,with reduced water usage and accelerating return to service after each cleaning.
   Minimum maintenance cost
The robust, virtually impervious internal tank that is chemically bound to the polymer concrete structural core during molding is tolerant to operating abuse its smooth,non-stick surfaces minimize adhesion of contaminants.
   Maximum operational safety
The structural core of electrolytic cells is bolstered with sturdy external seismic reinforcement blocks confining its floor supports, and includes a robust, internal bidirectional, pultruded FRP bar mesh reinforcement which positively maintains integrity should the cell fail due to catastrophic events. Electrolytic cell installation protocols call for lateral wall collaboration between cells,thus reducing stress levels of cell around 40% under normal operating conditions.
                                                      

Detailed Photos

Product Parameters

                                                                                                           list of existing molds 
 

No.	Dimension (mm)
1	11000*1330*2360
2	5840*1170*1400/1600
3	4800*940*1650
4	7370*1180*1480
5	4362*940*1855
6	4640*990*1600
7	3850*960*1579
8	3400*960*1579
9	5200*890*1370/1550
10	6700*1200*1540
11	5000*1170*1500/1700
12	5200*1200*1480
13	6660*1220*1540
14	4150*840*1564
15	5970*1170*1400/1600
16	2900*1200*1509
17	8370*1120*1730
18	5100*960*1600
19	4030*940*1650
20	4530*1010*1640
21	4970*1160*1400
22	2300*700*1600
23	4000*1420*1000
24	5000*1200*1400
25	5900*1200*1950
26	5000*820*1650
27	5840*1170*1400*1700
28	4180*990*1500/1615
29	5300*940*1650
30	5050*1070*1950
31	3470*870*1250

Company Profile

Hengshui Gains Trade Co., Ltd. Locates in Jizhou City, Hebei Province-biggest production base of FRP products and radiators of China, combines advantages of local different industries, Hengshui Gains Trade Co., Ltd. consists of several large-scale manufacturers, depends on customers' different requirements, we recommend and choose suitable manufacturer to satisfy and fullfill, we can provide design, supply, shipping, installation, commissioning etc one-station service or technical consultation service. From our company to Tianjin seaport is 300km, to nearest airport is 180km, nearest high-speed train station is 90km.
Our core business and services are:   

1. FRP/GRP products: FRP vessel & tower, FRP (motar) pipe, FRP cooling tower, FRP grating, FRP electrolytic cells, FRP septic tank
2. Whole set of FRP products production line and technology: Computer control filament winding machine, FRP pultursion production line, Molded FRP products production line
3. Radiator
4.  Electrical cable
5.  Sluice gate etc facilities for water conservancy
6.  Rubber bridge bracing
7.  Whole set of chemical making equipment & technology: Mannheim process potassium sulphate making equipment & technology, Titanium dioxide production equipment & technology

Cooperation    Win-win

Our Advantages

Our company established by several manufacturing enterprises jointly, we can provide that design, manufacture, installation supervision etc one-station services.
 

FAQ

Q: why choose Gains Trade?
A: 15+ years experience in FRP industries, have rich experience that provide different FRP products to Fluor, Technip, Dossan, Arkema, Toyo, Veolia, Wison, Dupont, BASF etc.
Q: Can you choose correct raw material for our FRP product?
A: absolutely, pls provide medium & concentration, temperature, pressure etc technical parameters, PP/FRP, PVC/FRP, PVDF/FRP etc pipe/tank/tower also are in our supply scope. 
Q: what's your delivery time?
A: we have several manufacturing plants, each plant has design department, production facilities, we can finish your FRP products in shortest time.
Q: which port is nearest to your plant?
from our plant to Tianjin seaport is 300km, to Shijiazhuang/Jinan airport is 150km, to Hengshui high-speed train station is 30km.