• Cfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production Line
  • Cfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production Line
  • Cfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production Line
  • Cfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production Line
  • Cfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production Line
  • Cfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production Line

Cfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production Line

After-sales Service: Long Life Aftersales Service
Warranty: 1 Year
Pipe Material: Fiberglass Pipe
Condition: New
Customized: Customized
Theory: Continuous Filament Winding
Customization:

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Overview

Basic Info.

Model NO.
CFW-4000
Application
Industry
Type
Pipe Production Line
Capacity
DN400-DN4000mm
Description
Continuous Filament Winding Machine
Connection Type
GRP Sleeve Coupling Joint
Fuction
Water Supply & Drainage
Benefit
Higher Production Efficiency
Stiffness
Sn2500, Sn5000, Sn10000, Sn20000
Pressure
Pn2.5. Pn6, Pn10, Pn16, Pn20
Accessories
Hydrotest Machine
Transport Package
Steel Frame, Wood Saddle
Specification
DN400-DN4000
Trademark
GJ
Origin
China
HS Code
8477900000
Production Capacity
10 Sets

Product Description

          
Product Description

      As the main equipment in the production line, it's designed for the GRP pipe manufacturing. Mechanism constitution and its working principle are stating as follows: 
     It mainly consists of mandrel driving device, overall frame, steel band pusher, beam cam disc, band circulating head, band exit head, beam for band supporting, steel band, liner chopper devices for liner and structure, sand feeding device, chopped roving shelf for liner and structure,  hoop roving shelf for liner and structure, resin mixing and spraying devices for liner and structure , infrared heating system, mylar winder, surface veil winder, external layer winder, pneumatic rollers for liner and structure, finishing pneumatic roller, Hydraulic lifting table, online cutting & grinding device, dust collector, PLC control system, electrical control system, etc.
     The main transmission of the winding machine is assembled with mould consisting of cam disc, band exit head, band circulating head, beams for band supporting and closed-loop steel band.
Once the mould rotates with the transmission, steel band winds on the beams distributed around the circle of cam disc and moves in the axial way under the impetus of pushers. Band will be pushed forward at one band width with every complete revolution of the mandrel. When it arrives the rear end of the beam, steel band will be led into mandrel's hallow tube via exit head and circulating head, and then return to the very starting point. In this way, steel band forms a circulation process of winding, pushing forward, leading out, leading in and rewinding.   
     Wind the mylar and surface veil onto the band as it forms the winding cyclic movement. And, simultaneously, onto the band, spray resin through spraying device for liner layer and structure upward side, spread chopped roving via chopper devices for liner layer and structural layer, feed sand by sand feeding device, and wind hoop roving from the roving shelf. After the hoop roving, chopper, resin and sand on the band are completely mixed and impregnated with the effect of pneumatic roller, it moves forward with band in the axial way into the infrared heating area to be cured and then moves on until leave the band mould. Hydraulic lift table will rise sequentially and the rollers on the table support the cured pipe. Pipe will be cut after it reaches a certain length and both ends are trimmed by online cutting and trimming devices. In this way, the production of a pipe is done. The amount of chopped roving for liner layer and structural layer, hoop roving, sand as well as resin are preset and controlled by PLC which also controls the temperature of resin and sand.
   
With advantages of first-class automation level, high production efficiency and stable product quality, CFW 4000 (continuous filament winding machine) is now considered as the optimizing equipment for water supply and drainage pipes in large scale production.
  Product specification:
 DN400-4000 (with arbitrary length for selecting)
     The pipe design software is in line with the standards of AWWA and GB/T21238-2016, which makes all indicators of products meet the requirements of the standards. Customers from other different countries can also choose standards of their own. Our corresponding software is reliable with years of design experience.
Pressure Class: 0.1, 0.3, 0.6, 1.0, 1.2, 1.6, 2.0, 2.5 (MPa)
Stiffness Class: 1250, 2500, 5000,7500,10000 (N/m2)
Pressure Staging:   DN400-1000           0.1-2.5MPa
                                 DN1100-2000         0.1-2.0MPa
                                 DN2100-2600         0.1-1.6MPa
                                 DN2700-3500         0.1-1.2MPa
                                 DN3600-4000         0.1-1.0MPa
Requirement of Production Line:

  1. Workshop of width 24m * length 120m, with two cranes of 10 tons and 7m's effective lifting height;
  2. One air compression station (4-5m3/min) with 3m3 gas holder and dewatering equipment;
  3. 2-inch pipe accessed to the workshop for hydro-testing of pipe and sleeve.
    Different pipe diameters, pressure classes and stiffness classes result in different production speeds. See as follows,
Product Specification Max. Production Speed Sugg. Production Speed
DN400 57m/h 40m/h
DN450 55m/h 38m/h
DN500 54m/h 36m/h
DN600     52m/h 34m/h
DN700 44m/h 32m/h
DN800     38m/h 30m/h
DN900 34m/h 30m/h
DN1000 31 m/h 30m/h
DN1200 26m/h 26m/h
DN1400 22m/h 20m/h
DN1600 19m/h 16m/h
DN1800 16m/h 14m/h
DN2000 14m/h 12m/h
DN2200 13m/h 12m/h
DN2400 12m/h 10m/h
DN2600 11m/h 10m/h
DN2800 9m/h 8m/h
DN3000 8m/h 7m/h
DN3200 7m/h 6m/h
DN3400 7m/h 6m/h
DN3600 5m/h 4m/h
DN3800 5m/h 4m/h
DN4000 5m/h 4m/h
Number of Workers:                                                       9/shaft
Main operation on winding machine:                              1
Auxiliary machines                                                          3
Raw material supply:                                                       3
                                   (resin, fiberglass and sand)
Hydro-testing:                                                                  1
Pipe and sleeve making and jointing:                              1

Container requirement for whole production line:
40 feet standard container:                                        20 pcs
40 feet flat rack container:                                        7 pcs

 Power load for each production line (not include public facilities):
No. Item Qty
(pc)
Power
(kw)
  Main Equipment
1 CFW4000 Continuous Filament Winding Machine 1 236.9
2 RMTS Resin Mix and Transport System 1 49.61
3 STS Sand Storage and transport System  1 5.5
  Auxiliary Equipment
4 SMM4000 Sleeve Making Machine  1 50.7
5 SJ4000 Sleeve Jointing Machine 1 7.5
6 PTT4000 Pipe Transporting Trolley  1 2.2
7 ORM4000 Offline Pipe Reconditioning Machine        1 41.4
  Testing Machine
8 PHTM4000 Pipe Hydrostatic Testing Machine  1 27.5
9 SJHT4000 Sleeve Jointing Hydrostatic Testing Machine 1 13.0
10 OSTM4000 Hooping Strength Testing Machine 1 5.5
  TOTAL 439.81

 

Detailed Photos

Cfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production LineCfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production LineCfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production LineCfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production LineCfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production LineCfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production LineCfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production LineCfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production LineCfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production LineCfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production Line

Product Parameters
No. Item Qty
(pc)
Power
(kw)
  Main Equipment
1 CFW4000 Continuous Filament Winding Machine 1 236.9
2 RMTS Resin Mix and Transport System 1 49.61
3 STS Sand Storage and transport System  1 5.5
  Auxiliary Equipment
4 SMM4000 Sleeve Making Machine  1 50.7
5 SJ4000 Sleeve Jointing Machine 1 7.5
6 PTT4000 Pipe Transporting Trolley  1 2.2
7 ORM4000 Offline Pipe Reconditioning Machine        1 41.4
  Testing Machine
8 PHTM4000 Pipe Hydrostatic Testing Machine  1 27.5
9 SJHT4000 Sleeve Jointing Hydrostatic Testing Machine 1 13.0
10 OSTM4000 Hooping Strength Testing Machine 1 5.5
  TOTAL 439.81
Certifications

Cfw-4000 Fiberglass GRP Pipe Continuous Filament Winding Production Line

 

Company Profile

      Hengshui Gains Trade Co., Ltd. Locates in Jizhou City, Hebei Province-biggest production base of FRP products and radiators of China, combines advantages of local different industries, Hengshui Gains Trade Co., Ltd. consists of several large-scale manufacturers, depends on customers' different requirements, we recommend and choose suitable manufacturer to satisfy and fullfill, we can provide design, supply, shipping, installation, commissioning etc one-station service or technical consultation service. From our company to Tianjin seaport is 300km, to nearest airport is 180km, nearest high-speed train station is 90km.
Our core business and services are:   

  1. FRP/GRP products: FRP vessel & tower, FRP (motar) pipe, FRP cooling tower, FRP grating, FRP electrolytic cells, FRP septic tank
  2. Whole set of FRP products production line and technology: Computer control filament winding machine, FRP pultursion production line, Molded FRP products production line
  3. Radiator
  4.  Electrical cable
  5.  Sluice gate etc facilities for water conservancy
  6.  Rubber bridge bracing
  7.  Whole set of chemical making equipment & technology: Mannheim process potassium sulphate making equipment & technology, Titanium dioxide production equipment & technology


Cooperation    Win-win
 

Our Advantages

    Our company established by several manufacturing enterprises jointly, we can provide that design, manufacture, installation supervision etc one-station services.

FAQ

Q: why choose Gains Trade?
A: 15+ years experience in FRP industries, have rich experience that provide different FRP products to Fluor, Technip, Dossan, Arkema, Toyo, Veolia, Wison, Dupont, BASF etc.
Q: Can you choose correct raw material for our FRP product?
A: absolutely, pls provide medium & concentration, temperature, pressure etc technical parameters, PP/FRP, PVC/FRP, PVDF/FRP etc pipe/tank/tower also are in our supply scope. 
Q: what's your delivery time?
A: we have several manufacturing plants, each plant has design department, production facilities, we can finish your FRP products in shortest time.
Q: which port is nearest to your plant?
from our plant to Tianjin seaport is 300km, to Shijiazhuang/Jinan airport is 150km, to Hengshui high-speed train station is 30km.

 

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